DIN86030 Titanium Hubbed Slip On Flanges Flat Flange RF FF Raised Face Ti Gr 2 Gr5 Gr7

DIN86030 Titanium Hubbed Slip On Flanges Flat Flange RF FF Raised Face Ti Gr 2 Gr5 Gr7

Product Introduction of DIN 86030 Titanium Plate Flange

Titanium flanges, crafted from titanium alloys, are highly valued across diverse industries for their exceptional properties. These flanges are renowned for their superb corrosion resistance, high strength-to-weight ratio, and lightweight nature. They excel in harsh environments where chemical corrosion is a concern, making them indispensable in industries such as petroleum, chemical processing, and others requiring robust material performance.

Key to their utility is titanium's innate resistance to corrosion, ensuring longevity and reliability in challenging operational conditions. Titanium flanges also exhibit excellent fatigue resistance and creep resistance, crucial for maintaining stable performance over extended periods. Their ease of machining and installation further enhances their appeal, providing practical solutions for various industrial applications.

Titanium Grade 2 (Ti-CP):

Composition: Commercially pure titanium with a composition of 99.2% titanium, 0.25% iron, 0.3% oxygen, and trace amounts of other elements.

Properties:

Strength: Relatively low compared to alloys; higher than many steels but lower than alloyed titanium grades.

Corrosion Resistance: Excellent in most environments, especially against chlorides.

Weldability: Good weldability and fabricability.

Applications: Chemical processing, marine environments, medical implants (non-load-bearing), and architecture.

Titanium Grade 5 (Ti-6Al-4V):

Composition: Titanium alloy containing 90% titanium, 6% aluminum, and 4% vanadium.

Properties:

Strength: Excellent strength-to-weight ratio, superior to Grade 2 titanium.

Corrosion Resistance: Good corrosion resistance, not as high as Grade 2 but suitable for many environments.

Temperature Resistance: Maintains strength at elevated temperatures, making it suitable for aerospace and high-performance applications.

Applications: Aerospace components (airframes, jet engines), marine equipment, medical implants, automotive components, and sports equipment.

Titanium Grade 7 (Ti-0.15Pd):

Composition: Titanium alloy with 0.15% palladium added.

Properties:

Corrosion Resistance: Excellent resistance to corrosion, particularly in reducing environments.

Weldability: Good weldability, suitable for welding and fabrication.

Strength: Lower strength compared to Grade 5 but adequate for many applications.

Applications: Chemical processing, desalination plants, marine environments, and other applications requiring superior corrosion.

Specifications for DIN 86030 Titanium Hubbed Slip On Flange

Key Features of DIN 86030 Titanium Plate Flange

The DIN 86030 Titanium Plate Flange is designed according to the DIN 86030 standard, which provides specifications for flanges used in industrial piping systems. When made from titanium, these flanges offer unique advantages, especially in highly corrosive environments or applications that require high strength-to-weight ratios. Below are the key features and benefits of the DIN 86030 Titanium Plate Flange:

1. Material Composition

• Titanium Grades: Typically, Grade 2 Titanium (commercially pure titanium) or Grade 5 Titanium (Ti-6Al-4V alloy) are used for manufacturing these flanges.
  • Grade 2 Titanium is known for its excellent corrosion resistance and is commonly used in chemical processing and marine applications.
  • Grade 5 Titanium, an alloy with aluminum and vanadium, provides higher strength and is suitable for applications requiring higher mechanical properties, such as aerospace.
• Corrosion Resistance: Titanium is highly resistant to corrosion from seawater, acids, chlorides, alkalis, and other aggressive chemicals. This makes it ideal for environments where other metals would corrode or degrade.

2. Design and Structure

• Plate Flange Design: The DIN 86030 standard specifies a flat flange with a plate design, which can be used to connect pipes, valves, and other components in various industrial systems.
• Bolt Holes and Centering: The flange features drilled bolt holes with specific distances that conform to standard bolt patterns. This ensures easy installation and reliable bolting.
• Smooth Surface: The flange face typically features a smooth surface or raised face for a secure and tight seal when mated with another flange and gasket.

3. Pressure and Temperature Ratings

• Pressure Ratings: The DIN 86030 standard specifies the pressure ratings of these flanges in PN classes (e.g., PN10, PN16, PN25), indicating the maximum allowable pressure that the flange can handle. The Titanium Plate Flange offers strong resistance to high-pressure systems, making it ideal for demanding industrial applications.
• Temperature Resistance: Titanium has excellent high-temperature performance. Grade 2 titanium can operate at temperatures up to 400°C (752°F), while Grade 5 titanium can handle even higher temperatures. This makes the DIN 86030 titanium flanges suitable for high-temperature piping systems such as in power generation and industrial heating.

4. Lightweight

• Reduced Weight: Titanium is much lighter than other metals like carbon steel or stainless steel. This makes the DIN 86030 Titanium Plate Flange easier to handle, transport, and install, reducing logistical costs and installation time.
• Lower Structural Load: The lightweight nature of titanium also helps reduce the overall weight of piping systems, which is beneficial in industries such as aerospace, marine, and offshore oil platforms.

5. Durability and Longevity

• Exceptional Wear Resistance: Titanium’s natural resistance to wear, erosion, and fatigue ensures the flanges can withstand harsh operating conditions for extended periods with minimal degradation.
• Corrosion Resistance: Titanium's ability to resist corrosion from seawater, acids, and other aggressive substances extends the service life of these flanges, reducing the need for frequent replacements or repairs.

6. Compatibility with Gaskets and Bolts

• Standardized Dimensions: The DIN 86030 Titanium Plate Flange follows standardized dimensions, including bolt hole pattern, allowing for compatibility with other piping components and accessories such as gaskets, bolts, and other flanges.
• Leak-proof Sealing: The design ensures that, when mated with the appropriate gasket, the connection is leak-proof, even in high-pressure and high-temperature environments.

7. Excellent Welding Properties

• Weldability: Titanium is well-known for its excellent weldability, and DIN 86030 Titanium Plate Flanges can be welded into position easily, which is important in applications where customized or complex piping systems are required.
• Corrosion-Resistant Welds: Titanium welding offers superior corrosion resistance at the welded joints, ensuring the overall integrity of the system in challenging environments.

8. Versatility and Applications

• Chemical Processing: Ideal for transporting chemicals and aggressive substances where other metals may suffer from corrosion or degradation.
• Marine and Offshore: Titanium’s high resistance to seawater corrosion makes it perfect for marine applications, including offshore oil rigs, shipbuilding, and desalination plants.
• Aerospace: Due to its high strength-to-weight ratio, titanium is extensively used in the aerospace sector, making the DIN 86030 Titanium Plate Flange suitable for high-performance applications in aircraft fuel lines, cooling systems, and other critical infrastructure.
• Power Generation: The flange's resistance to high temperatures and pressures makes it valuable in power generation systems, particularly for heat exchangers, boilers, and turbines.
• Pharmaceutical and Food Industries: Titanium’s non-reactivity and ease of cleaning make it suitable for applications where sanitary conditions are essential, such as in pharmaceutical production or food processing systems.

9. Safety and Reliability

• Strong and Reliable Connection: Titanium’s strength ensures that the flanges maintain integrity even under high pressure and mechanical stress, reducing the likelihood of leaks or failures.
• Non-reactivity: Titanium’s non-reactive properties minimize the risk of contamination, making these flanges safe for use in sensitive industries like pharmaceuticals and food production.

Advantages of DIN 86030 Titanium Plate Flange

• Corrosion Resistance: Exceptional resistance to a wide range of corrosive environments, including seawater, acidic chemicals, and alkalis.
• Lightweight: Easier handling, transportation, and installation compared to flanges made from heavier metals like steel.
• Durability and Longevity: Titanium’s inherent strength and resistance to wear and corrosion result in long service life and reduced maintenance costs.
• High Performance: Can withstand high pressures and temperatures, making it ideal for demanding industrial applications.
• Versatility: Suitable for a wide range of industries, including chemical processing, aerospace, marine, and power generation.

Applications

The DIN 86030 Titanium Plate Flange is ideal for use in the following sectors:

• Chemical Industry: For handling aggressive chemicals or acidic materials in pipes.
• Marine and Offshore Applications: Titanium’s corrosion resistance makes it perfect for seawater-based systems in shipbuilding and offshore oil and gas platforms.
• Aerospace: Used in aircraft and space systems where high strength and lightweight materials are essential.
• Energy and Power: Utilized in high-pressure and high-temperature environments, such as heat exchangers, boilers, and piping systems in power plants.
• Food & Beverage, Pharmaceutical: Provides a sanitary, non-reactive, and long-lasting solution for piping in these industries.

Benefits of Titanium Plate Slip On Flanges:

Titanium plate slip-on flanges offer several benefits that make them suitable for various industrial applications where titanium's properties are advantageous. Here are some key benefits:

Corrosion Resistance: Titanium is highly resistant to corrosion in a wide range of aggressive environments, including seawater, acids, and chlorides. This property makes titanium slip-on flanges ideal for applications where corrosion is a concern, such as marine environments, chemical processing, and offshore oil platforms.

High Strength-to-Weight Ratio: Titanium is known for its excellent strength-to-weight ratio, which is superior to most other metals. This characteristic allows titanium slip-on flanges to provide strong, durable connections while being lightweight. It's particularly beneficial in aerospace applications and industries where weight reduction is critical.

Biocompatibility: Titanium is biocompatible and non-toxic, making it suitable for applications in medical devices, pharmaceutical production, and food processing where product purity and safety are essential.

High Temperature Resistance: Titanium maintains its strength and corrosion resistance at elevated temperatures, up to around 600°C (1112°F), depending on the grade. This property makes titanium slip-on flanges suitable for high-temperature applications such as heat exchangers and chemical reactors.

Ease of Fabrication: Titanium can be easily machined, welded, and formed, allowing for complex shapes and configurations in slip-on flanges. This flexibility in fabrication facilitates customization and adaptation to specific project requirements.

Longevity and Durability: Titanium is known for its long-term durability and resistance to degradation over time, ensuring a reliable performance and extended service life of slip-on flanges in demanding industrial environments.

DIN86030 Titanium Hubbed Slip On Flanges Flat Flange RF FF Raised Face Ti Gr 2 Gr5 Gr7 Images